Direct-to-Film - DTF Printing Method for Eye-Catching Designs

DTF transfers are transforming the t-shirt printing industry.

The Direct to Film, or DTF printing process provides the ability to create t-shirts, hoodies, and tote bags with unlimited colors and great quality. The designs are long-lasting, with the vivid colors staying true through multiple washes. DTF printing technology has experienced rapid growth, gaining tremendous popularity as an alternative to traditional screen printing methods.

While DTF printers produce more professional results than many other printing methods, most people don’t find the specialized equipment very cost-effective. The direct-to-film printer – and the curing oven to set the design – can run in the thousands.

Besides the printer, DTF supplies needed include transfer films and inks, which need to be compatible with printers to ensure high-quality prints. Some consumers purchase the special film using online DTF gang sheet builders, but the design tools can be complicated, with no clear instructions.

DTF printing has undoubtedly revolutionized the brand logo apparel printing industry by enabling small print shops like Dart Custom Printing to offer full-color, high-quality designs with vivid details. At our boutique t-shirt printing shop near Aulander, that also means no minimums to start the ordering process.

The DTF Process (Simplified, Just Like We Like It)

DTF printing is highly praised for its vibrant colors and sharp detail, making it suitable for custom apparel. Direct-to-film printing is gaining popularity due to its simplicity, convenience, and consistent performance.
Here’s how we bring your design to life:
graphics creation

Design and Prep - Before Making DTF Transfers

You send us your artwork (JPG or PNG with a transparent background), and we make sure it’s sized, centered, and ready to shine. We’ll send you a proof to ensure you’re happy with the design before moving on in the DTF printing process.

Printing and "Baking" the Adhesive Powder onto DTF Film in the Curing Oven

Once your design is approved, it’s time for professional printing onto specialized film and prepped for transfer. First, a PET film is prepared and placed in the DTF printing machine where the design will be printed in color.

After creating a first layer, the machine prints a white layer over the whole image. An adhesive powder is uniformly applied onto the wet ink. After applying the powder, the film is heated in a curing oven to prepare for fabric transfer.

The film prep step ensures your artwork is crisp, vibrant, and ready to be applied to your chosen garment or item with precision. 

hoodie printing

Heat Press Transfer

Using a heat press machine, we embed the DTF film onto your chosen item using high heat and precision. The fabric receiving the DTF transfer is dehumidified and pre-flattened under a heat press. The design on the film is transferred onto the fabric using a heat press for 20 seconds.

After pressing the transfers/prints, the film is hot peeled immediately after the transfer is complete. Finally, the designed fabric is flattened a second time in the heat press to improve durability.

The result? A crisp, durable print that holds up wash after wash.

hair salon custom tote bag

Final Inspection of the Custom DTF Design

We check every item for quality, alignment, and color accuracy. If it’s not something we’d wear ourselves, it doesn’t leave the shop. Our goal is excellent customer service.

Why DTF Beats Screen Printing, Especially for Small Businesses in North Carolina

Let’s be fair.  Screen printing has its place—but it’s not ideal for small businesses, one-off designs, or anyone who values flexibility. This chart explains why a customer may choose DTF transfers over screening:

Benefits of DTF Printing Over Direct-to-Garment (DTG) Method or Screen Prints

Here are some great reasons to make the switch from dull, often one-color screen printing to DTF transfer prints:
  • DTF printing works with various materials, including polyester, cotton, nylon, and blends.
  • The bond of DTF prints to the fabric is strong, flexible, and designed for everyday wear. Because of this, DTF transfers are known for their excellent durability and resistance to cracking, peeling, and fading after washes. In fact, DTF transfers are designed to last through 50+ washes without fading, cracking, or peeling.
  • DTF transfer film offers bold, vivid colors and sharp details, even on dark fabrics.
  • DTF printing is faster and more versatile than traditional methods like screen printing or vinyl.
  • Our DTF sheet offers no minimum orders, perfect for testing, one-off projects, or small-batch merch drops.
  • The speed of DTF printing is generally faster compared to traditional methods, making it efficient for bulk orders.
logowear hoodie

Is Custom Printing with DTF Right for You?

If you’re looking for:

  • Custom t-shirt printing in NC (or anywhere in the US)

  • A modern printing method with no setup fees

  • Fast turnaround and flexible order sizes

  • A local shop that listens to your needs

Then yes—DTF is your new best friend. The Dart Custom Printing team is happy to help. Our customers speak about the quality of our pet films and their finished apparel all the time.  

dtf printing vs screenprinting
dtf care

DTF Apparel Care Instructions

Your custom apparel looks amazing—let’s keep it that way. DTF prints are durable, but a little care goes a long way in preserving color, detail, and longevity.

Here’s how to treat your gear right to keep it looking great, wash after wash:

  • Wash Inside Out
    Protect the print by turning garments inside out before washing. It’s like a little shield for your design.

  • Cold or Warm Water Only
    Skip the hot water—it’s tough on prints and fabric alike.

  • Gentle Cycle Preferred
    Your custom t-shirt isn’t training for a triathlon. Keep the spin cycle chill.

  • No Bleach or Harsh Detergents
    These chemicals are print killers. Stick to mild detergents.

  • Hang Dry or Low Heat
    High heat can shorten your print’s lifespan. Air drying is best, but low-medium tumble dry works too.

  • Avoid Ironing Directly on the Print
    If you must iron, place a cloth over the design or iron inside out. Or just embrace the wrinkle—it’s character.  

Frequently Asked Questions About the DTF Printing Process

Here are some of the most-asked questions about our transfers/prints:
What are the printing order minimums at DART?
Just one. Seriously.
Most orders are ready in 1–2 weeks. At this time, we unfortunately don’t offer same day service. Our focus is on print quality and customer satisfaction with the results, not rushing the process.
Absolutely. Just send us a 300×300 dpi PNG file with a transparent background or JPG. We’ll take it from there!
Yes—we serve Aulander, Ahoskie, Windsor, Murfreesboro, and surrounding areas. We also ship nationwide.

Direct-to-film printing uses a special printed film that’s transferred onto your shirt with heat, allowing for vivid, durable designs on a wide range of materials.

Unlike vinyl or screen printing, the detail is sharper and the colors last longer. The print quality provided by the DTF process is incredible. 

We use professional-grade transfer film that holds color well and ensures your design presses cleanly onto the shirt. This gives you sharp lines, solid fills, and long-lasting wear.

Yes, our transfer prints are made to last through many washes without fading or cracking. When cared for properly, they stay looking fresh for a long time. 

Yes! Our process involves printing your design onto PET film before transferring it onto your chosen fabric. This step helps ensure consistent results every time.

Yes—we stock professional-quality DTF transfer films designed for smooth application, sharp colors, and long-lasting durability across different fabric types. 

Our main printing technique is the printer DTF method, which uses CMYK colors and fine detail to create designs that are pressed directly onto apparel and other items. 

Yes! We can print on a wide array of materials, including cotton fabrics and poly blends, making DTF transfer printing versatile for nearly any project. If you have other substrates in mind – coffee mugs, tumblers, etc. – just ask. We offer sublimation printing in addition to our custom pet film dtf transfers. 

A cold peel means you wait until the printed film cools before removing the transfer sheet. This helps ensure the transfer adheres properly to the intended surface without smudging or lifting.

Yes—we offer sublimation printing alongside DTF. Sublimation is perfect for polyester and specialty items like tumblers, while DTF is ideal for cotton and blends.

We focus  on high quality DTF printing by using premium inks, CMYK colors, and a precise heat press mechanism that locks your design into place with accuracy and vibrancy.

In addition to shirts and tote bags, we also create custom products like UV stickers using durable print materials that can handle everyday use.
Absolutely. DTF is excellent for capturing fine details, gradients, and small text that other printing methods might struggle with.

Yes! With our DTF gang sheet builder, you can arrange multiple designs onto one sheet for maximum efficiency and cost savings on larger orders. 

Your artwork is printed onto film, then applied to the intended surface (like a shirt or tote) using a heat press mechanism. The transfer ensures the design bonds tightly to the fabric for long-lasting wear. 

Custom DTF is suitable for a wide array of fabrics and substrates. If you are unsure please connect with us. If DTF isn’t the best option, we’ll tell you and can sometimes use sublimation printing to meet your needs. We use our same heat press machine, and you still get vibrant colors. Call us at 252.810.1007 – we’ll guide you.
custom tumblers church retreat

Contact Dart Custom Printing for Help

Need answers to questions, guidance, or help with artwork or your logo?

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Whether you need one hoodie or a dozen tumblers, we make it easy. No hidden fees—just honest work & vibrant prints.
front and back of mens t shirt